Caliber OEM makes custom injection-molded plastic components for manufacturers. With 25 years of plastic product development experience, we handle design engineering, tooling, material selection, molding and inventory management. One partner, start to finish.

Performance design and geometry

Performance design and geometry

FEA optimization

FEA optimization

Rapid prototyping

Rapid prototyping

Simulation development support

Simulation development support

Design, Engineering & Quality

We join at any stage of development and help get your product to market faster. Every component is developed for ergonomics, fit and function, tolerance stacking and lifecycle performance.

Product Development Pipeline

Concept Feasibility

How your design can be produced and how it functions as a product.

Alpha Research

Prototypes, design iterations and feature changes.

Beta Development

Single-cavity tooling parts for testing and validation.

Qualification

Production tooling and First Article completion.

Product Launch

Stock builds and market introduction.

Cost Is the Driver

You know your capital and part costs up front. We build for a low-cost production tool and the shortest cycle time that still meets performance and cosmetic requirements.

(Plastic Volume × Plastic Cost) + Cycle Time = Part Cost

Engineered thermoplastics cost more than commodity resins, but they allow thinner walls and less mass. A smaller part molds in a shorter cycle, and that lowers part cost.

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Six Sigma Quality

Prints define reference, standard and critical dimensions. We work with you to identify your part's critical areas and tolerance them accordingly. Our First Article inspection requires:

  • Critical data points at 1.33 Cpk (30 data points minimum).
  • Non-critical data points at 1.0 Cpk (5 data points minimum).
  • Three inspection rounds with separate operators and tool set-ups.

We also support development with FMEA, FEA, DOE and Gage R&R.

Material Selection Guide

Hundreds of thousands of plastics to choose from. We match one to your performance targets and budget, starting with these properties.

The most stress a part takes before it stretches and necks. It matters most in rigid and brittle materials.

tool

Injection Mold Tooling

We build tools overseas for cost. We run your parts in our own Midwest facility for quality, lead time and IP protection. Every tool goes through a 9-page qualification standard, 2D and 3D mold drawings, and mold flow analysis with cycle times.

  • Multi-cavity production tooling
  • Aluminum prototype tooling
  • Machined prototypes
  • Mold flow analysis
  • Tool maintenance and repair
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Inventory Management

We store your parts in clean, climate-controlled facilities and ship on demand anywhere in the world. Blanket POs, Customer Stocking Agreements and Vendor Management Programs are tailored to you. Real-time shipment tracking and email receipt confirmation come standard.

  • Order processing
  • Secure warehousing
  • Extranet inventory management
  • Analytics
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